Talk Composites - The Forum for Advanced Composites

2 Part Moulding - Questions

http://www.talkcomposites.com/Topic3753.aspx

By Jack.Strong - 12/10/2012 1:41:45 PM

Hi.

So i am making my 2 part mould at the moment, having watched a lot of videos. Theres a few things I dont get;

The need for a small radius at the interface. I would say to help demoulding and laying of the cloth, but surely it will transfer as an inclusion to the final shelled part  ?

Following my diagram below shows the square plug, with flanges added, 1 side of the mould made from that flange, the 2nd side made off the 1st, the two moulds having cloth layed in and mounted together.



Ok so in this process I see two problems and would really appreciated someone explaining;

The part needs to be the same outer dimension but if I am laying cloth between the flange then I am increasing the size of the part ?

With the 1st mould, could i take it off the plug, then tidy up the 1st mould, then reattach it to the plug, fill the edges with plasticine and then make the 2nd mould ?

Thanks for the help. Will post photos up shortly.
By Jack.Strong - 1/25/2013 1:11:22 PM

Hi Fred,

Why does a silicone mould have to be under high pressure ? Obviously the higher the better, squeezes out resin etc. But to get a flat surface on both sites could i not just clamp a silicone mould. Does silicone stick to curing polyester resin ?

Update: Well Ive made the mould now. Was very annoying as I broke the plug taking it out. It has made me question the radius so I think i will be getting some epoxy filler.



Next step is buying the supplies.

Is there anyway to determine the theoretical thickness of each cloth layer, once its been wetted ?