Talk Composites - The Forum for Advanced Composites

How to make carbon plate with both faces finished

http://www.talkcomposites.com/Topic29112.aspx

By quinn - 8/26/2018 4:57:19 PM

Infusion seems to be the way to go, but you only get one finished face with peel ply texture on the other. What's the best way to get 2 finished faces? I tried a small 150mm square by just clamping 2 peices of aluminum tooling plate together and it worked perfect with really good fiber to resin ratio, but I need some larger 500x500 plates (2mm thick). I could use 2 plates of glass backed up by something else like mdf maybe, but I imagine just clamping around the outsides is not going to squeeze the middle well enough unless I get tricky with the clamping. Maybe some thick peices that span across with clamps on outside to hopefully put enough pressure in the middle. 
Any other good way to do this other than clamping? If clamping is the best option, what's the best choice of clamping plate material and method for doing it? 
By quinn - 8/30/2018 5:14:09 AM

Hanaldo - 8/30/2018 2:58:26 AM
There's a few theoretical differences, things like crimp in the weave etc. Theoretically, a lightweight woven cloth will be stronger than a heavyweight woven cloth because as you say, there is less crimp in the weave and hence less of a tendency for the fibres to want to straighten out under load. In the real world, how much difference this actually makes is going to depend on the application. For most applications, the economic benefit of heavier weight materials being cheaper and taking less time to layup is more of an influence than the theoretical difference in strength. 

The other factor of lighter fabrics is you have more opportunity for fibre orientation for a given thickness, and they are easier to manipulate around geometry. For flat sheet, this obviously isn't normally too much of a concern, and so heavier weight materials are an advantage. You'll also find that especially with carbon, one layer of 800g biaxial infuses easier than 2 layers of 400g biaxial. 

All in all, I think the heavier fabrics are very suited to your application - you wont get much benefit out of using lighter weight fabrics.

Good to know. Definitely potential for saving some money there. Next time I lay up some plate I'll order a couple different biaxials and test a few samples. Shouldnt be too hard to get some data. I can cut a few strips of different lay ups, anchor one end and measure deflection when applying different amounts of pressure.