Talk Composites - The Forum for Advanced Composites

Carbon fiber intake plenum

http://www.talkcomposites.com/Topic22260.aspx

By Elias_GR - 11/14/2016 10:32:52 PM

Hello everyone! 

I'm planing on making an intake plenum from carbon fiber and kevlar. It is for a turbocharged car, so it needs to withstand some pressure!
The boost will be under 1 bar at the moment but I'm planning on testing the part on 3 bars at least, for reassurance.
The parts will be made from heat resistant Vinylester probably, if not Epoxy resin and vacuum infusion.

I'm planning on using 3 layers of 200gr 2X2 Twill Carbon fiber and 2 or 3 layers of hybrid 164gr Plain Carbon/Kevlar, alternatly in the layers.
By that, I mean, the first layer will be Carbon fiber, then Carbon/Kevlar, then Carbon fiber etc etc.

Will these layers and fabrics will be enough? Should I add anything or change any of the layers?

Here is the 3D model of the parts in assembly. 

http://www.talkcomposites.com/Uploads/Images/ebdd8fd4-90c6-48d1-b1f0-a5c4.JPG


http://www.talkcomposites.com/Uploads/Images/a0ec41ec-9a6e-4ba7-b162-d36f.JPG
By ArturK - 5/25/2018 8:00:48 AM

Nice project, I am waiting for more photos.
1.5-2 mm will be quite enought for the wall thickness.