Talk Composites - The Forum for Advanced Composites

1960s fibreglass sidecar repair

http://www.talkcomposites.com/Topic22134.aspx

By Tincan3 - 10/18/2016 8:51:37 PM

Hello Folks,
I am hoping some of you kind people can save me a lot of time by advising on the best way & materials to repair the broken front of a 1960s sidecar body.
In my limited experience it is very difficult to get a good bond with old fibreglass using fresh polyester resin and glass fibre. There are so many new products available now such as carbon fibre or kevlar cloths and epoxy resins that I think there must be better material to use. 

Many thanks for any suggestions.

Here is a photo of the damage (long story!).
http://www.talkcomposites.com/Uploads/Images/e99cc7cd-085e-4985-b71c-d6bf.JPG
By Tincan3 - 10/20/2016 1:45:03 PM

Hanaldo,

Many thanks. You suggest using an epoxy which I, too, was feeling would work better. Yes, it is possible to reach inside and you are right that the outside could be secured to maintain the shape which will make everything easier.  With the repair started in the inside and allowed to harden first to provide most of the strength the outside should not need too much filler I am hoping. I had not thought of treating the breaks in stages - that's a good suggestion. There is plenty of time as I need to do work on the steel sidecar chassis - another story!
Would an epoxy resin liberate the fibres in chopped strand mat in the same was as the original polyester resin?

I am also thinking that something like a kevlar cloth will make up some of the strength lost due to the breaks but that carbon might end up being a touch too stiff.

Thanks for the reassuring reply.