Talk Composites - The Forum for Advanced Composites

Resin infusion; resin usage calculation

http://www.talkcomposites.com/Topic11.aspx

By Paul (Staff) - 10/25/2011 5:01:51 PM

It is all too easy to guess the amount of resin required for a project incorrectly, resulting in either wasting expensive resin or running out of resin during infusion, a quick calculation before you mix the resin can save you time and money. This information relates to a standard resin infusion using flow mesh and no material stacks with cores (such as Soric) these will have different resin usage and this should be accounted for.


With Resin infusion you are normally looking to achieve a 60/40 fibre/resin ratio, this means for every, say, 100grams of cloth you will need 66 grams of resin, all of the reinforcements are listed by weight e.g. carbon fibre 2/2 twill 200gsm, the 200gsm refers to the actual weight of the fabric in grams per square meter, so 1 square meter of this cloth will need 133g of resin to achieve the 60/40 ratio. You also need to account for the amount of resin used by the mesh which is 700grams per square meter of laminate, regardless of thickness. Another 100grams of resin will be required by the feed lines and in the bottom of the feed jug.

 

Here’s an equation that can be used for this;

 http://www.easycomposites.co.uk/images/forumGuides/infusion-calc.gif

Quick reference chart for resin consumption in infusion;


 

Number of plys of 200g cloth

1

2

3

4

5

6

7

8

Area Of Part In Square Metres

0.1

183

197

210

223

237

250

263

277

0.2

267

293

320

347

373

400

427

453

0.3

350

390

430

470

510

550

590

630

0.5

517

583

650

717

783

850

917

983

0.75

725

825

925

1025

1125

1225

1325

1425

1

933

1067

1200

1333

1467

1600

1733

1867

1.25

1142

1308

1475

1642

1808

1975

2142

2308

1.5

1350

1550

1750

1950

2150

2350

2550

2750

2

1767

2033

2300

2567

2833

3100

3367

3633

2.5

2183

2517

2850

3183

3517

3850

4183

4517

3

2600

3000

3400

3800

4200

4600

5000

5400

By nmicro - 4/3/2013 10:58:53 PM

Shouldn't we also add the peel ply resin consumption? 

About the Resin in the feed lines, it will depend on the diameter and length of them. Shouldn't we take that in consideration?