Is a one piece mould possible here?


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Steve Broad
Steve Broad
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I would like to make a one piece mould (less work) of the front of my Elan so I can make a one piece flip front. The bonnet will be fitted and blended in prior to making the mould. I can't see any locks. The mould should flex around the wheel arch lips. Can anyone see any problems?

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oekmont
oekmont
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This is a project I realised for Westfield Deutschland. The bonnet is quite the same "project level" and type than the one you are planning. Half a car, cf sandwich, 4 piece mold, a few difficult areas in the front section, a great plane in the back. I reshaped an original bonnet for the pattern. And your project would contain to convert a car to a flip front, which was not ment to be a flip front. Holy cow, i can't count the problems that this might lead into.
I used resin infusion, mainly because I know ri very well, and because this way I had the freedom of choice when it comes to the used cloth. But even with years of experience this was quite a project. I managed never to fail an attempt, but I learnt from every one.
Your "20% skill level" is not a fixed number, and there are lots of ways to improve it. For example by discussing with people with more experience. But some practice can't be matched with theory.



Steve Broad
Steve Broad
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oekmont - 10/19/2017 1:16:23 PM
This is a project I realised for Westfield Deutschland. The bonnet is quite the same "project level" and type than the one you are planning. Half a car, cf sandwich, 4 piece mold, a few difficult areas in the front section, a great plane in the back. I reshaped an original bonnet for the pattern. And your project would contain to convert a car to a flip front, which was not ment to be a flip front. Holy cow, i can't count the problems that this might lead into.
I used resin infusion, mainly because I know ri very well, and because this way I had the freedom of choice when it comes to the used cloth. But even with years of experience this was quite a project. I managed never to fail an attempt, but I learnt from every one.
Your "20% skill level" is not a fixed number, and there are lots of ways to improve it. For example by discussing with people with more experience. But some practice can't be matched with theory.




That's why I am talking to you! I don't recognise the word problem however, I call them challenges :-) If this stuff wasn't difficult and challenging, what would be the point in doing it?

Practice and experimentation are very important. When I started to replace steel bolts with titanium I thought that they were still too heavy and could be lightened.  I experimented with centre drilling non strength critical bolts (titanium bolts fit between 10.9 and 12.9 steel bolts in tensile strength) and at first got through one colbalt drill per bolt. I can now drill over 30 bolts with one 3mm drill bit.

GO

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Steve Broad - 8 Years Ago
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Steve Broad - 8 Years Ago
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Steve Broad - 8 Years Ago
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Steve Broad - 8 Years Ago
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Steve Broad - 8 Years Ago
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Steve Broad - 8 Years Ago
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             Nah, £3-4 I think.
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