Quad headlight project - MDF plugs for vacuum forming


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TURK
TURK
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Hi folks,



Just a quick explanation of my current project. And a chance for me practice my skills at uploading pictures  Smile

This is what I'm trying to make. The rough shape of the quad headlight cover was vacuum formed using my DIY vacuum former.





I'm still a long way away from creating the final product, I know. But a lot of things have changed since then. Namely the mounting brackets. The new design is a modular system, these plugs are made of MDF, I've had to use body filler to shape the draft angles, as I'll be using my newly acquired Formech 508DT vacuum forming machine.

Here are my MDF plugs for the headlight brackets >>







My first question to you guys would be, now that I've purchased some 'Pattern-Coat Primer' to cover the plugs with, is how to measure out ( or weigh ) how much pattern-coat primer I need the cover the plugs ?

Would I calculate the volume of the plug ? say, L x W x H ........ then what  ?



GO

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