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Filling voids advice - like Bugatti
Filling voids advice - like Bugatti
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Filling voids advice - like Bugatti
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ant...
ant...
posted 10 Years Ago
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So I've been working on producing a carbon fibre coffee cup for many years, I want it to be perfect and its almost there. For the past 2 years I've had the project on the back burner having spent many thousands on equipment and tests. But last week watching the How Its Made featuring the Bugatti Veyron, I saw how their carbon nose cone always comes out with voids in tights places and that these areas were repaired to produce a flawless finish. That made me think my process might be good enough and I can finish my cup with a few repairs.
These images show how my cup is one solid piece but the outside is always susceptible to tiny bubbles or sometimes voids, the inside is almost always perfect.
My Process - The alloy mould is secured in a vacuum chamber while infusion resin is pumped from the mixing container into the mould from its base, this enables the cup to be one piece with all smooth sides and the vacuum chamber limits bubbles & voids. My next test will include curling the mould in a high pressure oven maybe 100psi (pressure cooker LOL). But I've tried loads of ways to get a 100% perfect result and id become disappointed until I saw the Bugatti repair process.
With a little help I mights just get a finished mug...
Question
- Can these voids be filled? any suggestions?
Im guessing sand the holes back to remove any release agent, maybe with some acetone and fill with a syringe of general epoxy. then rub it back to a perfect round finish.
BTW this big hole is drilled to practice fitting the carbon handle.
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Matthieu Libeert
Matthieu Libeert
posted 10 Years Ago
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I follow ChrisR on this one... pouring hot beverages in an epoxy cup isn't always a good thing...if not postcured, put your cup in the oven at 80°C, remove it and you'll see you'll be able to bend it. It will also feel sticky and have some smell...proper postcure is the least you can do, use a high thermal resin is even better.
Seems like a good project though! but I would never buy something like that for safety reasons... the solution with an insert would solve everything.
Best of luck!
OT: you could try to use the GC50 gelcoat maybe with a needle?!
Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com
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Filling voids advice - like Bugatti
ant...
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10 Years Ago
Other than just leaving the vacuum on for longer before infusing and warming the fabric before...
ChrisR
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10 Years Ago
Hi Chris Actually I might try heating the alloy mould and the material, I've not tested that yet,...
ant...
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10 Years Ago
Hey I'm not sure if I can follow you ChrisR, why should epoxy not be foodsafe ? Epoxy itself is...
wandfisch
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10 Years Ago
CF is very thermally conductive (about twice that of steel), GF is very insulative (about 1/100th of...
ChrisR
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10 Years Ago
I follow ChrisR on this one... pouring hot beverages in an epoxy cup isn't always a good thing...if...
matthieutje65
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10 Years Ago
Hi Matt & thanks for your input Trust me I've done all this testing and I've been drinking out of...
ant...
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10 Years Ago
yes, check the datasheet on the resin you currently use then approach a resin manufacturer/supplier...
ChrisR
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10 Years Ago
ChrisR Thanks ill look into finding high temp infusion. I knew that their were an infinite amount...
ant...
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10 Years Ago
Nah, you don't have to get a specific one made, just approach them and see what they have. eg....
ChrisR
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10 Years Ago
Ive taken pics off the TV to show you what was shown on the How Its Made - Bugatti program....
ant...
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10 Years Ago
[quote][b]ant... (03/03/2015)[/b][hr]So I've been working on producing a carbon fibre coffee cup for...
fgayford
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10 Years Ago
Hey Fred Its great to hear from you :) After I saw those supercar 'how to' shows I was hoping id...
ant...
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10 Years Ago
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