how to define number of layers


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Zorongo
Zorongo
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I would analize from the stress type point of view.

You´ll have a compression along the tube owed to your weight and bumps / jumps if Btt. (no flexions nor torsions, right?)

AND it´ll have a local, perpendicular compression owed to the frame´s attachement.



If If would want to make the lightest tube, I would do a thin laminate for the compression on the whole tube, and then a local thickness increase for the attachement area.

For the compression, a low thickness will be enough. As mentioned, 70/30 for 0º/90 is comon for compression tubes at least on marine field.

I would do a few trails and test it. First for compression and then local reinforcement.



About how much.... you can make one long tube with different thicknesses (1.0, 1,1 and 1,2 for instance) and then cut and test.

For the local reinforcement I would make it about 80 mm high. About 30% Fibre 90º to tube´s axis for that local compression. And then another 70% +/- 45º to spread the stress.
thickness.... another 0,5 or 0,6 mm and then test (you can ask your heaviest enmy, lol)

Both tests are easy to do at home.... so, try and error may be a good strategy !
drumbum675
drumbum675
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A seat post is the last part I would make if I had never made tubes.  A broken, sharp seat post where the sun don't shine is not good. If you do decide to do it I would:

Calculate the thickness of of the carbon fiber required.

Lathe down an aluminum rod as your mold.

The diameter of the aluminum rod plus the calculated thickness of the carbon fiber will equal your outside diameter.  So if you measure the outside diameter of a seatpost and subtract the required carbon thickness that is what you need to lathe your mold to.

Layup prepreg or OOA prepreg alternating between vertical, horizontal and 45 degrees both ways.  I would build up the lower section where it clamps in, several layers thicker.

Bag it and cure in autoclave or oven.

Trim to desired length.

You wont have a glossy part, but you can clear it if that is the look you want.
GO

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